The customer required a highly customised, powerful industrial computer with a compact footprint that could seamlessly be integrated into their new 2D and 3D inspection solution. Given the need to detect defects as small as one-micron, exceptional image processing quality and real-time analysis capabilities were critical for the design.
As a result, the solution demanded high processing performance, fast data handling, and superior memory bandwidth to support continuous, 24/7 operation without compromising reliability. Additionally, the computers needed to be highly expandable to support multiple camera connections, enhancing inspection throughput and accuracy. Ensuring long-term operational stability was also key, with a focus on maximising system lifespan, maintaining consistent performance, and reducing the risk of downtime, all while meeting the demanding requirements of high-precision component analysis.
To meet the customer’s specific requirements, Captec designed a fully custom 3U industrial metrology workstation with a short-depth form factor, compact enough for seamless integration while housing all the required technology payload. Powered by high-performance Intel processors, it delivers optimised processing power, ideal for real-time component analysis, ensuring cost-efficient performance. Engineered for continuous 24/7 operation, the systems modular design also supports peripheral expansions to enhance functionality and throughput.
To maximise reliability and longevity, it features long-life industrial-grade components and an 80% efficiency power supply unit (PSU), reducing energy waste and heat generation while extending the system’s lifespan. This durable, efficient design ensures consistent performance in demanding metrology environments, making it ideally suited to support high-precision inspections with maximum uptime and reliability.
The customer has significantly enhanced their computing capabilities while achieving substantial cost savings. By transitioning to this new configuration, they benefit from 20% more computing power at just 20% of the cost of their previous platform, delivering exceptional performance without compromising budget. The efficient pre-loading of software and professional installation of expansion cards streamlined the deployment process, saving valuable time and providing added confidence in system readiness.
Additionally, the inclusion of free lifetime Captec support ensures long-term reliability, helping to maximise the lifespan of their application while reducing maintenance concerns. The customer also now benefits from the flexibility of a highly customised computer solution that can be easily reordered as an pre-configured product design, enabling rapid turn-around times to meet their dynamic operational demands. This combination of enhanced performance, cost efficiency, and long-term support provides a robust, future-proof solution aligned with their specific needs.
