FABRICATION & INTEGRATION FOR DEFENCE

End to end fabrication & integration for defence applications


The need to perform at high levels of precision and often in the extreme situations and environments that most military applications are exposed to means that defence contractors demand exacting requirements and optimal standards in design, manufacturing and production.

Sheet metal fabrication for military contracts, therefore, requires a higher level of manufacturing capability than is generally demanded outside the sector. Captec has developed an integrated service from end to end design, prototyping, manufacturing and testing to assembly and delivery, so we can apply the best possible process to specific defence projects.

Captec has built an established reputation as a supplier partner to leading defence contractors, providing a dynamic range of services that combine multiple disciplines, including advanced sheet metal fabrication, precision machining, integration and assembly. In addition to this our paint finishing facility provides a variety of specialist military and aerospace grade coatings and paints, all in accordance with our accreditation to ISO 9001.

Our focus is to help our defence customers achieve greater productivity, higher precision, and better overall performance.

Integration

  • Build-to-Print capability for electro-mechanical assemblies
  • Extensive experience in the manufacture of cabling for harsh environments
  • Assembly of Printed Circuit Boards to IPC-610 Class 3 standard
  • Functional and acceptance testing carried out on completion of all wiring and assembly work

Fabrication

  • CNC punching
  • CNC forming
  • Welding
  • Mechanical assembly

Finishing

  • Plating
  • Powder and wet paint finishing
  • Silk screen printing
  • Laser engraving

CASE STUDY

Mine Hunter Bridge Control - Fabrication & Integration for Defence

Mine Hunter - Bridge Console

The customer was fully supported during this technology refresh project, providing design assistance from the prototype and qualification stages through to the manufacture and supply of complete units to be used on Royal Navy Mine Hunter vessels.

CASE STUDY

Avionics Maintenance Trainer - Fabrication & Integration for Defence

Avionics Maintenance Trainer – Generic LRU’s

The customer required a suite of Generic Avionics Line Replaceable Units (LRUs) to give the appearance and feel (dimensions and weight) of typical LRUs for installation in a representative airframe for our customers’ maintenance training system.

Reasons why defence primes choose Captec

  • Experienced in designing and manufacturing rugged computers, complex systems, and integrated sub-systems for defence applications
  • One stop end to end systems meeting defence compliance requirements
  • Understanding and engineering know-how to protect critical electrical and electronics equipment in hostile operating conditions
  • Long-term through-life support and obsolescence management tailored to specific projects and applications
  • Established UK manufacturer since 1985 with strong and mature processes, technical eco-system and proven supply chain
  • Embedded ISO 9001 quality management systems and ISO 14001 environmental management systems supporting Net Zero initiatives

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